Single Source Solutions

Any custom design requirement addressed as needed

Single source solutions are our specialty at AFP Transformers. We have a wealth of experience in developing custom transformers and associated accessories for switchgear manufacturers, public utilities, and OEM customers. From concept development through production, we have the technical abilities, knowledge, and resources required to provide high quality, cost effective transformer solutions for any application.

Capabilities include turnkey design and manufacturing, collaborative engineering, and application engineering. Our engineers can develop a design that meets the size, voltage, and performance needs of a given application in any production volume. Projects may start with a completed customer print, or a simple idea. All designs are verified in-house and optimized for cost and manufacturability. We have 2D and 3D modeling abilities to provide customers with complete schematics and drawings prior to production.

All transformers are tested to applicable industry standards including IEC, IEEE, UL, and CSA specifications. Test parameters such as voltage, current, power factor, and efficiency are recorded and stored for analysis and verification. A variety of inventory management solutions such as Kanban bin systems and JIT shipping services are also available. These options give customers the ability to manage their supply chain according to their specific needs. For additional information about our single source transformer solutions, see the table below, or Contact Us directly.

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Single Source Solutions Capabilities

Capabilities

Turnkey Design
Collaborative Engineering
Cost Optimization
Application Engineering
Design for Manufacturing
Functional Testing

CAD Modeling

2D Design
Complete Schematics
3D Models

Product Types

Autotransformers
Custom Application Transformers
Drive Isolation Transformers
Duty Cycle Transformers
General purpose Transformers
Grounding Transformer
High Impedance Transformers
Isolation Transformers
K Factor Transformers
LeBlanc Transformers
Low Impedance Transformers
Low Inrush Transformers
Motor Starting Transformers
Neutral Grounding Transformers
Phase-Shifting Transformers
Plate Transformers
Power Transformers
Multi-Pulse Transformers
- 6 Pulse
- 12 Pulse
- 18 Pulse
- 24 Pulse
Scott T Transformers
Traction Transformers
Vertical mounted Transformes
Load Bank Reactors

Power Type

Single Phase
Two Phase
Three Phase
Multi-Phase

Voltage Class

600 V
5 kV
15 kV
34.5 kV

Construction

Standard Dry Type
Cast Coil (Epoxycast®)
Encapsulated

Core Type

Air Core
Amorphous (Metglas®) Core
Powdered Metal Core
Silicon Steel Core
Ferrite

Winding Material

Copper
Aluminum
Magnet Wire
Foil

Enclosure Types & Options

NEMA 1
NEMA 2
NEMA 3R
NEMA 4
NEMA 4X
NEMA 12
Drip Proof
Non-Ventilated
Totally Sealed
Stainless Steel
Indoor
Outdoor
Rain Shields
Custom

Insulation Thermal Rating: Up to 150°C Rise

Inspection

100% Product Testing
IEEE C57.12.91 Special, Standard, or Custom
Testing Parameters Stored

Voltage
Current
Watts
Vars
VA
Power Factor
Efficiency

Customer Specified Testing as Requested

Additional Information

Industry Focus & Applications

Switchgear Manufacturers
Motor Control Center Manufacturers
Utilities
Power Factor Correcting Equipment Manufacturers

PDU manufacturers
UPS manufacturers
Voltage Regulator Manufacturers
Data Center CPUs

Power Conditioning Equipment Manufacturers
Industrial Heating Equipment Manufacturers

Furnaces
Induction Heating Power Supplies
RF and Microwave Heating Machines

Mining Machine Manufacturers
Waste Water Treatment
OEM Machine Manufacturers

Machine Toolmakers
Packaging Machines
Semiconductor Machine Manufacturers
Web Processing Machine Manufacturers

Industry Standards

IEEE C57.12.01
General Requirements for Dry-Type Distribution & Power Transformers, Including Solid Cast
IEEE C57.12.91
Standard Test Code for Dry-Type Distribution & Power Transformers
UL 508
UL Standard for Industrial Control Equipment
UL 506
UL Standard for Specialty Transformers
UL 1561
Industry Standard for Dry Type General Purpose & Power Transformers, 600 Volt Class
UL 1562
Industry Standard for Dry Type General Purpose & Power Transformers, Medium Voltage, Up to 34.5 KV
NEMA ST 20
Standard for Dry Type Transformers for General Applications
NEMA TR1
Test Code for Transformers, Regulators & Reactors
NEMA ICS 2
Industrial Standard for Controllers, Contactors, Overload Relays & Related Equipment. (Motor Starting Autotransformers & Reactors)

International Standards
IEC 60076
Power Transformer & Reactors – Medium Voltage
IEC 61558
Power Transformers & Reactors – 600 Volt Class
CE Certification to IEC Standards

Marine Standards
ABS
American Bureau of Ships
DNV
Det Norske Veritas